Solar system Design and cost analysis for residential building.

 





DESIGN AND COST ANALYSIS OF SOLAR POWERED SYSTEM FOR RESIDENTIAL BUILDING (2 BEDROOMS).

BY

    ALA SAMUEL OLUWADAMILARE              FPA/EE/18/2­-0036

    ANAGBA REGINALD                                   FPA/EE/18/2-0038

SUBMITTED TO

THE DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING

SCHOOL OF ENGINEERING

 

THE FEDERAL POLYTECHNIC, ADO EKITI, EKITI STATE.

IN FULFILMENT OF THE REQUIREMENTS FOR THE AWARD OF NATIONAL DIPLOMA (ND) IN ELECTRICAL/ELECTRONICS ENGINEERING.

 

JUNE,2021

CERTIFICATION

This is to certify that this project was carried out by:

ALA SAMUEL OLUWADAMILARE                                FPA/EE/18/2-0036

ANAGBA REGINALD                                                        FPA/EE/18/2-0038

Of the Department of Electrical and Electronics Engineering of the Federal Polytechnic Ado-Ekiti, Ekiti State, Nigeria. And it is accepted as meeting the requirement of the award of National Diploma (ND) in Electrical and Electronics Engineering.

 

…………………………..                                                     ……………………………

Mr Y. Yusuf                                                                               Engr. A.A. Adebayo

Project Supervisor                                                                                   HOD

                                                                       

 

 

 

     

External Examiner

 

 

 

 

 

JUNE, 2021

 

ABSTRACT

The need for electric energy, which is an indispensable part of life, is increasing with each passing day in parallel to the developments in technology. However, the fact that costs rise in meeting these needs, and that damage is done to nature while energy is being obtained bring clean energy sources such as solar and wind energies to the agenda. On the other hand, the possibility that birds, though slightly, may suffer when wind is used as a source of energy renders solar energy more environment-friendly and important. Therefore, the use of solar panels is increasing rapidly. Solar panels, which, with their increased power capacity, are used in homes, country cottages, street lighting, meeting the electricity needs of public buildings, garden lighting and irrigation systems, are especially used in meeting the energy needs in specific remote locations. In this study, a new approach was suggested in the selection of material to be used in solar panel systems in residential building.

 

 

 

 

 

 

 

ACKNOWLEDGEMENT

Our sincere appreciation goes to Almighty God for the gift of life, also to the department for the opportunity given to partake in the research work.

            Our sincere appreciation goes to our dear parents and guardian for their financial support.

            Our appreciation also goes to our project supervisor, he has really taught us a lot of ways to be successful and for his encouragement, we say thanks to him.

 

 

 

 

 

 

 

 

 

 

 

 

DEDICATION

We dedicated this report (Design and cost analysis of solar powered system for residential building) to the DEPARTMENT OF ELECTRICAL/ELECTRONICS ENGINEERING and project supervisor MR. Y. YUSUF, our parents and everyone who have in one way or the other participate in the success of this report for their support in attaining this level of knowledge.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE OF CONTENT

Title                                                                                                                      page

Title page ………………………………………………………………………………………… i

Certification……………………………………………………………………………………… ii

Abstract……………………………………………………………………………………………. iii

Acknowledgement……………………………………………………………………………. iv

Dedication ………………………………………………………………………………………… v

CHAPTER ONE

1.1 INTRODUCTION..............................................................................1-2

1.2       STATEMENT OF THE PROBLEM ………………………….... 2

1.3       Aim/ Objectives of the project ……………….……………………. 2-3

1.4       Significance of the Study ……………….…………………………. 3

1.5       Scope of the Study……………..……………………………………3-4

1.6       Limitations of Study …...…………………………………………… 4

1.7       Definition of Terms …………………………………………………. 4-6

CHAPTER TWO:  LITERATURE REVIEW

2.1       Solar power usage in residential building ……………………………… 7-8

2.2       Solar panels …………………………………………………………. 8-12

2.3       Charge controllers …………………………………………………... 12-13

2.4       Inverters ………………………………………………………………. 14-16

2.5       Advantages of pure sine wave inverter ..……………………………… 17

2.6       Disadvantage of pure sine wave inverter .…………..…………………. 17

2.7       Modified sine wave inverter …….………….…………………………. 17-18

2.8       Battery……………………………………...……………………….…. 19-24

CHAPTER 3

3.1       Design methodology ……………………………………………………25

3.2       Study area ……………………………….……………………………… 26

3.3       A monocrystalline solar panel ……...………………………………….... 27-30

3.4       Energy Calculations ……………..……………………………………… 30

3.5       Panel Sizing ………………………….…………………………………. 31

3.6       Battery Sizing …………………………….…………………………….. 31-32

3.7       Inverter …………………………………………………………………. 32

3.8       Charge Controller ……………………………….……………………… 32-34

3.9       Site Assessment …………………………………….……………………34-36

4.1       Load estimate of the 2 bedrooms flat …………………………………… 37

4.2       Estimating the numbers and type of solar panel needed. ………………... 38

4.3       Battery ……………………………………………...…………….……… 38

4.4       Evaluating Charger Controller Specifications …………………….…….. 38-39

4.5       Inverter Specifications …………………………………………….…...... 39

4.6       Cable or interconnectors ………………………………………………… 39-40

4.7       Cost analysis of various products and qualities ………………………..... 40

4.8       Items recommended, Size and Uniqueness ……...………………………. 41-42

4.9       Cost estimate of solar materials …………………………………………. 42-43

 

CHAPTER 5

SUMMARY …………………………………….………………………….… 44

CONCLUSION ……………………………………………………………… 44

RECOMMENDATION ……………………………………………………… 45

REFERENCES ………………………………………………………………. 46-47










CHAPTER ONE

1.1       INTRODUCTION

The solar radiation that reaches the earth comprises of about 50% visible light, 45% infrared radiation, small amount of ultraviolet and other forms of electromagnetic radiation. This radiation has the potential to be converted to either thermal or electrical energy. Solar energy can be converted directly to electricity by solar cells. It works on the principle that in such cells, a small electric voltage exists when light strikes the junction between a conductor and a semi-conductor or the junction between two different semiconductors. The potential of the solar energy therein, is enormous, about 200,000 times the world’s daily electricity generated if only it can be harnessed. According to Adewumi, (2011), the sun generates more than 10,000 times the amount of energy the entire world consumes annually. Although, the solar energy is free, but the high cost of its collection, conversion and storage technologies, all hinders its exploitation.

Nigeria is rich in energy resources such as petroleum, natural gas, coal, tar sand, and biomass. The country has since independence used the convectional energy sources of petroleum, natural gas and coal to generate electricity with little or no effect in the electricity generated. These sources also impact the atmosphere negatively with lots of green-house gasses emissions. From the position of Nigeria in world chart, the country has a massive potential for developing and implementing solar energy. Nigeria has an annual average daily solar radiation of about 5.25 kWh/m²/day, varying between 3.5 kWh/m²/day at the coastal areas and 7.0 kWh/m²/day at the northern boundary, and average sunshine hours all over the country is about 6.5 hours Adewumi et al, (2011).

This shows that implementing solar energy in Nigeria energy mix strategy is a great opportunity for Nigeria to get energy (electricity) that is renewable, sustainable, affordable as well as reducing the total dependence on fossil fuels; and finally come out of her power inadequacy or dilemma that had persist for decades.

1.2       STATEMENT OF THE PROBLEM

In Nigeria today, interrupted power supply from distribution companies has been the norm giving everyone serious concern as it makes life difficult and unbearable to people in different field of works; from entertainments, industries, churches, shopping malls, schools, business center etc. who depends on power supply for their day-to-day activities.

 Some however have resorted to the use of plants and generators to enables them meet up with their activities at the detriments health challenges poses by the emissions of this devices to the atmosphere. If constant and clean supply of electricity is ensured, all these setbacks would have been avoided. This project work is intended to proffer solution to these setbacks through cost analysis of a residential building of electrical components/equipment requirement for solar system power usage in Federal Polytechnic Ado-Ekiti.

1.3       Aim/ Objectives of the project

The aim of the study is to design and costs analyze solar power system requirement to power a residential building electrical gadget.

Objective of the project are;

  1. To identify the components needed to design a solar power system for a residential building.
  2. To determine the total power consumed by all electrical equipment in a residential building.
  3. To determine the rating and numbers each of the solar power system sets needed in a residential building, and;
  4. To determine the cost implications of the solar system design and the installation.

1.4       Significance of the Study

This project “the design and construction of a solar power system for a residential building” serves as an alternative source of electrical power supply which is needed in our society and useful as thus;

1. Low power cost; since solar power doesn’t requires fuel to run and it doesn’t require much resources and cost. It provides an opportunity for anyone who is looking to reduce monthly utility bills and make a long-term, low-risk investment.

2. Its renewable; sun energy is renewal source, so it give to not limited power supply under this source.

3. It will extend our knowledge in solar power system and how it works.

1.5       Scope of the Study

The scope of the project shall cover the following areas.

1. The work will cover the selection of solar charge controller, battery and inter-connectors (cables) based on the requirement of the system.

2. Design analysis of the solar panels

3. The economics analysis (bills of engineering measurement and evaluation).

4. Testing and experimentation of the system

1.6       Limitations of Study

 Solar Energy Storage Is Expensive

Solar energy has to be used right away, or it can be stored in large batteries. These batteries, used in off-the-grid solar systems, can be charged during the day so that the energy is used at night. This is a good solution for using solar energy all day long but it is also quite expensive.

 It is smarter to just use solar energy during the day and take energy from the grid during the night (you can only do this if your system is connected to the grid). Luckily your energy demand is usually higher during the day so you can meet most of it with solar energy.

1.7       Definition of Terms

  1. Absorbers--Dark-colored objects that soak up heat in thermal solar collectors.
  2. Active solar heater--A solar water or space-heating system that moves heated air or water using pumps or fans.
  3. Alternating current--Electric current in which the direction of flow is reversed at frequent intervals--usually 100 or 120 times per second (50 or 60 cycles per second or 50/60 Hz).
  4. Ampere (A) or amp--The unit for the electric current; the flow of electrons. One amp is 1 coulomb passing in one second. One amp is produced by an electric force of 1 volt acting across a resistance of 1 ohm.
  5. Ampere-hour (AH)--Quantity of electricity or measure of charge. How many amps flow or can be provided over a one-hour period. Most batteries are rated in AH.
  6. Array--Any number of photovoltaic modules connected together to provide a single electrical output. Arrays are often designed to produce significant amounts of electricity.
  7. Cell--The basic unit of a photovoltaic panel or battery
  8. Cell barrier-- A very thin region of static electric charge along the interface of the positive and negative layers in a photovoltaic cell. The barrier inhibits the movement of electrons from one layer to the other, so that higher-energy electrons from one side diffuse preferentially through it in one direction, creating a current and thus a voltage across the cell. Also called depletion zone, cell junction, or space charge.
  9. Cell junction-- The area of immediate contact between two layers (positive and negative) of a photovoltaic cell. The junction lies at the center of the cell barrier or depletion zone.
  10. Charge controller--An electronic device which regulates the voltage applied to the battery system from the PV array. Essential for ensuring that batteries obtain maximum state of charge and longest life.
  11. Combined collector-- A photovoltaic device or module that provides useful heat energy in addition to electricity.
  12. Cycle life--Number of discharge-charge cycles that a battery can tolerate under specified conditions before it fails to meet specified criteria as to performance (e.g., capacity decreases to 80-percent of the nominal capacity).
  13. Direct Current (DC)--Electric current in which electrons flow in one direction only, opposite of alternating current.
  14. Discharge rate--The rate, usually expressed in amperes or time, at which electrical current is taken from the battery.
  15. Hybrid system-- A PV system that includes other sources of electricity generation, such as wind or fossil fuel generators.
  16. Interconnect--A conductor within a module or other means of connection which provides an electrical interconnection between the solar cells.
  17. Inverters--Devices that convert dc electricity into ac electricity (single or multiphase), either for stand-alone systems (not connected to the grid) or for utility-interactive systems.
  18. Load--Anything in an electrical circuit that, when the circuit is turned on, draws power from that circuit.

 

 

 

 

 

 

 

 

 

CHAPTER 2

LITERATURE REVIEW

2.1       Solar power usage in residential building

The global growth of energy demand is putting pressure one stablishing regulatory frame works aimed at reducing the carbon footprint of our societies, thus mitigating the climate change.

For instance, one of the main targets of the European Union’s energy policies is the reduction of greenhouse emissions by 80-95% by 2050.

Such decarburization process, as envisioned by most researchers and policy makers, requires policies promoting investments to support new low-carbon solutions, efficiency measures, and people behavioral changes.

Renewable energies are recognized as one of the most important pillars for achieving a more sustainable society.

A recent report by the International Renewable Energy Agency (IRENA) indicates that the share of renewable energy in the power sector would increase from 25% in 2017 to 85% by 2050, mostly through growth in wind and solar power generation.

Therefore, greater efforts should be made to achieve a higher and widespread penetration of renewables in all economic sectors.

In this context, solar energy has been the subject of intense research and development efforts thanks to its promising and unmatched resource potential, which led to a large diffusion as residential, commercial, and industrial solar appliance over the last few decades. Among others, buildings represent an important sector for solar energy technologies, since they are responsible for about 39% of the total primary energy consumption.

Therefore, the integration of solar technologies in buildings, such as advanced solar thermal collectors, photovoltaic (PV) and hybrid PV systems, the use of photoactive materials, solar cooling and passive solar systems, and energy storage, may lead to significant primary

energy savings and carbon emission reduction. This however depends on how the house was constructed as this may or may not be feasible as the more the radiation received during the day, the more efficient it is when the need arises.

Required for the set up aside the photovoltaic rays are a power inverter (to convert the direct current to alternating current), charge controllers and batteries to store power for future use (Mattia et al, 2019).


 


Figure 2.1:  Solar power usage set up (https://images.app.goo.gl/ 2013)

2.2       Solar panels

Solar panels, generally comprising of arrays of photovoltaic cells, use the solar energy directly from the sun to generate electricity for our daily use. Being environment friendly in nature, solar panels collect the solar energy which is available in abundance on our planet and convert it using the advanced technology developed by human beings. This invention of humans has led to a great achievement in world’s history of conserving non-renewable resources and saving the planet as well as the natural resources from depletion (Bhatia, 2014).

 A collection of PV modules is called a PV Panel, and a system of Panels is an Array. They are located on the roof of the house and connected to the heating system. Solar panels serve two major functions in residential buildings which are to heat water and produce electricity. Solar panels designed to heat water are also known as thermal solar system while electricity producing panels are called photovoltaic systems.

The method of operation depends on what purpose the solar panels are meant to serve i.e. either as solar water heating or for electricity. A solar water heating system usually contains a ‘collector’ to absorb solar radiation and turn it into heat. A heat-conducting liquid then carries the heat from the collector to the hot water tank.

In an electricity-producing system however, a positively charged layer of silicon is placed against a negatively charged layer of silicon forming a field of electrical charges to pass through. The sunlight as it shines on the panel creates these electric charges. A conductive metal is made available which concentrates the charge into an electric current which can power household appliances.

Types of solar panel

a)      Monocrystalline

b)      Polycrystalline

c)      Thin film

2.2.1    Monocrystalline

monocrystalline solar panel is a solar panel comprising monocrystalline solar cells. These cells are made from a cylindrical silicon ingot grown from a single crystal of silicon of high purity in the same way as a semiconductor. The cylindrical ingot is sliced into wafers forming cells.

Fig 2.2.1: Mono crystalline panel ( https://5.imimg.com/ )

2.2.2    Poly crystalline panel

Polycrystalline solar panels are also referred to as “multi-crystalline,” or many-crystal silicon. Because there are many crystals in each cell, there is less freedom for the electrons to move. As a result, polycrystalline solar panels have lower efficiency ratings than monocrystalline panels.



Fig 2.2.2: Poly crystalline panel ( https://5.imimg.com/ )

2.2.3    Thin film panels

Thin-film solar cell, type of device that is designed to convert light energy into electrical energy (through the photovoltaic effect) and is composed of micron-thick photon-absorbing material layers deposited over a flexible substrate.

Fig 2.2.3: Thin film panels ( https://www.solarreviews.com/ )

2.2.4    Types of solar panels comparison

Monocrystalline

Polycrystalline

Thin-film

Solar panel type

Advantages

Disadvantages

Monocrystalline

High efficiency/performance

Higher costs

Polycrystalline

Low cost

Lower efficiency/performance

Thin-film

-Portable and flexible

-Lightweight

Lowest

efficiency/performance

  https://www.energysage.com/

 

 

Solar panel

Cost benefits

Condition

maximum lifespan

Monocrystalline

its expensive

it’s the best

50 years

Polycrystalline

less expensive

its better

30 years

Thin-film

least expensive

not advisable

20 years

 

https://www.google.com

2.3       Charge controllers

These are sold to consumers as separate devices often in conjunction with solar generators for uses such as RV, boat and off-the-grid home battery storage systems (Wikipedia, 2011a, ADEWUMI, 2011). Charge controllers are also called solar regulators in solar application. They function majorly to disable further current flow into batteries when they are full. Simple charge controllers stop charging a battery when they exceed high voltage level and re-enable charging when battery voltage drops below that level.

2.3.1                Types of solar charge controllers

Pulse Width Modulation(PWM)

 Maximum Power Point Tracking (MPPT)

Both of them are great for all environment, but they are chosen or selected due to the solar array system that’s to be used.

Fig 2.3.1: MPPT solar charge controller ( https://shop.orioncoreltd.com/ )

Fig 2.3.2: PWM solar charge controller ( https://encrypted-tbn0.gstatic.com/ )

 

2.4       Inverters

An inverter is an electrical device that converts direct current (D.C) to alternating current (A.C). This converted A.C can be at any required voltage and frequency with the use of appropriate transformers, switching and control circuits (ADEWUMI et al, 2011).

A power inverter is a complex device that converts direct current (D.C) power from solar charged battery into alternating current (A.C) form (ADEWUMI, 2011). It has found wide application in homes and other domestic situations. A well manufactured inverter is characterized with high efficiency at all power levels, ruggedness to accommodate multiple environment, stable (i.e. will not overheat) and will provide the required power and wattage to operate small appliances (ADEWUMI et al, 2011).

2.4.1          Classes of power inverters

a.      Pure sine wave

b.      Modified sine wave

2.4.2            Pure sine wave power inverter

The output voltage of a sine-wave inverter has a sine wave-form like the sine wave-form of the mains / utility voltage. In a sine wave, the voltage rises and falls smoothly with a smoothly changing phase angle and also changes its polarity instantly when it crosses 0 Volts (https://samlexamerica.com/support/faqs/faq02.aspx, 2014)

Fig 2.4.1: Pure sine wave inverter ( https://cdn.filestackcontent.com/ )

Fig. 2.4.1: Pure sine wave form ( https://cdn.filestackcontent.com/ )

Fig 2.4.2: Modified sine wave inverter ( https://encrypted-tbn0.gstatic.com/ )

Fig. 2.4.3: Modified sine wave form

2.5             Advantages of pure sine wave inverter

i.         The output wave-form is a sine-wave with very low harmonic distortion and clean power like utility supplied electricity

ii.         Inductive loads like microwaves and motors run faster, quieter and cooler

iii.         Reduces audible and electrical noise in fans, fluorescent lights, audio amplifiers, TV, fax and answering machines

iv.         Prevents crashes in computers, weird print outs and glitches in monitors

2.6          Disadvantage of pure sine wave inverter

        i.            It’s quite expensive than modified sine wave

2.7          Modified sine wave inverter

In a modified sine wave, the voltage rises and falls abruptly, the phase angle also changes abruptly and it sits at 0Volts for some time before changing its polarity (https://samlexamerica.com/, 2014).

2.7.1       Advantages of modified sine wave inverter

      ii.            It’s very cheap for purchase

    iii.            It can be constructed easily

2.7.2       Disadvantages of modified sine wave inverter

Any device that uses a control circuitry that senses the phase (for voltage / speed control) or instantaneous zero voltage crossing (for timing control) will not work properly from a voltage that has a modified sine wave-form. Also, as the modified sine wave is a form of square wave, it is comprised of multiple sine waves of odd harmonics (multiples) of the fundamental frequency of the modified sine wave. For example, a 60 Hz. modified sine wave will consist of sine waves with odd harmonic frequencies of 3rd (180 Hz), 5th (300 Hz.), 7th (420 Hz.) and so on. The high frequency harmonic content in a modified sine wave produces enhanced radio interference, higher heating effect in motors / microwaves and produces overloading due to lowering of the impedance of low frequency filter capacitors / power factor improvement capacitors.

Some examples of devices that may not work properly with modified sine wave and may also get damaged are given below:

i.            Laser printers, photocopiers, magneto-optical hard drives

ii.            The built-in clocks in devices such as clock radios, alarm clocks, coffee makers, bread-makers, VCR, microwave ovens etc may not keep time correctly

iii.            Output voltage control devices like dimmers, ceiling fan / motor speed control may not work properly (dimming / speed control may not function)

iv.            Sewing machines with speed / microprocessor control

v.            Transformer-less capacitive input powered devices like (i) Razors, flashlights, night-lights, smoke detectors e t c (ii) Re-chargers for battery packs used in hand power tools. These may get damaged. Please check with the manufacturer of these types of devices for suitability

vi.            Devices that use radio frequency signals carried by the AC distribution wiring

vii.            Some new furnaces with microprocessor control / Oil burner primary controls

viii.            High intensity discharge (HID) lamps like Metal Halide lamps. These may get damaged. Please check with the manufacturer of these types of devices for suitability

ix.            Some fluorescent lamps / light fixtures that have power factor correction capacitors. The inverter may shut down indicating overload

2.8       BATTERY

battery is a device consisting of one or more electrochemical cells with external connections for powering electrical devices such as flashlights, mobile phones, and electric cars. When a battery is supplying electric power, its positive terminal is the cathode and its negative terminal is the anode (https://en.wikipedia.org/ )

2.8.1a CLASSES OF BATTERY

We have two major and additional classes of batteries, which are:

        i.            Primary cell/battery

      ii.            Secondary cell/battery

    iii.            Fuel cells/flow cell

2.8.1b  Primary cells or batteries

Primary batteries, or primary cells, can produce current immediately on assembly. These are most commonly used in portable devices that have low current drain, are used only intermittently, or are used well away from an alternative power source, such as in alarm and communication circuits where other electric power is only intermittently available. Disposable primary cells cannot be reliably recharged, since the chemical reactions are not easily reversible and active materials may not return to their original forms. Battery manufacturers recommend against attempting to recharge primary cells. In general, these have higher energy densities than rechargeable batteries, but disposable batteries do not fare well under high-drain applications with loads under 75 ohms (75 Ω). Common types of disposable batteries include  zinc–carbon batteries and alkaline batteries.

Fig. 2.8.1: Primary cell (https://d3jlfsfsyc6yvi.cloudfront.net/ )

2.8.2a              Secondary cells/battery

Secondary batteries, also known as secondary cells, or rechargeable batteries, must be charged before first use; they are usually assembled with active materials in the discharged state. Rechargeable batteries are recharged by applying electric current, which reverses the chemical reactions that occur during discharge/use. Devices to supply the appropriate current are called chargers.

The oldest form of rechargeable battery is the lead–acid battery, which are widely used in automotive and boating applications. This technology contains liquid electrolyte in an unsealed container, requiring that the battery be kept upright and the area be well ventilated to ensure safe dispersal of the hydrogen gas it produces during overcharging. The lead–acid battery is relatively heavy for the amount of electrical energy it can supply. Its low manufacturing cost and its high surge current levels make it common where its capacity (over approximately 10 Ah) is more important than weight and handling issues. A common application is the modern  car battery, which can, in general, deliver a peak current of 450 ampere

The sealed valve regulated lead acid battery (VRLA battery) is popular in the automotive industry as a replacement for the lead–acid wet cell. The VRLA battery uses an immobilized sulfuric acid electrolyte, reducing the chance of leakage and extending shelf life.

Fig. 2.8.3:       (https://chem.libretexts.org/)

2.8.2b              Types of secondary cell/battery

 

i           Gel batteries (or "gel cell") use a semi-solid electrolyte.

ii          Absorbed Glass Mat (AGM) batteries absorb the electrolyte in a special fiberglass

            matting

iii         Tubular battery

iv         Aluminum-ion battery

 

 

2.8.3                Fuel cell/flow battery

This type uses hydrogen-oxygen as fuel

Fig 2.8.4:   (https://lh3.googleusercontent.com/

2.8.4                Tubular battery

These are batteries that have bigger positive lead internally, which help them to withstand high temperature and have longer life than any other battery.

 

Fig. 2.8.5: Tubular battery: ( https://5.imimg.com/ )

 

2.8.5                Advantages of tubular battery

1. Tubular batteries last longer for 5 to 15 years under proper maintenance condition.

2. Highly reliable compared to normal flat plate batteries.

3. The spine of Tubular Batteries are made using High pressure HADI casting method which ensures long life even under heavy temperature and rough usage.

4. Perform consistently under any conditions hence suitable for sensitive and heavy applications.

5. Faster charging is one the notable feature in Tubular batteries.

6. Low maintenance – No need to top-up with distilled water frequently.

7. Long Standby life compared to flat pasted plate batteries.

8. Recommended for UPS inverters (https://upsinverterinfo.com/ )

 

2.8.6                Tubular battery products

Eastman

Fig 2.8.6:    https://kara.com.ng/

 

Luminous

Fig. 2.8.7:   https://www-konga-com-

 

These batteries are very strong and useful for UPS inverters i.e. uninterrupted power supply, they have much run time, still the best affordable battery.

 

 

 

CHAPTER 3

3.1       DESIGN METHODOLOGY

For the purpose of this study, information was gathered both from the primary and secondary sources of information with more of the information obtained from the secondary sources. The secondary sources include: existing records and documentation in books, journals, web materials and other literatures. Information obtained was analyzed using the cost-benefit analysis

DB

(Distribution Board)

Power inverter

Photovoltaic cell

Solar charge controller

Battery bank

AC loads

DC loads

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


Fig. 3.1: Block diagram of solar installation

 

 

 

 

3.2       Study area

The Federal Polytechnic Ado-Ekiti (7° 35′ 34.54″ N, 5° 17′ 30.92″ E) (Wikipedia)

Fig 3.2             Yearly sunshine hours from 2010-2021 (https://www.worldweatheronline.com/)

These are the proofs that it’s profitable to use solar system in this area of the country.

There are two distinct seasons: the rainy season which starts in April and peaks in June through September and the dry season which begins in November and lasts till April.

So, throughout the dry season here in the part of the country, even during raining season, we still have as much sun as possible.

In this project, we are going to be making use of monocrystalline solar panel, because of it features.

 

 

3.3       A monocrystalline solar panel is a solar panel comprising monocrystalline solar cells.

 These cells are made from a cylindrical silicon ingot grown from a single crystal of silicon of high purity in the same way as a semiconductor.

 The cylindrical ingot is sliced into wafers forming cells. To maximize the utility of the

Cells, the circular wafers are wire cut to an octagonal shaped wafer.

These cells have a unique look because of the octagonal shape. These cells also have a uniform colour.

3.3.1    How do Monocrystalline Solar Panels work?

When sunlight falls on the monocrystalline solar panel the cells absorb the energy

and through a complicated process create an electric field. This electric field comprises voltage and current and generates power which is governed by the equation P (power) = V (voltage) x I (current). This power can be used directly to power devices that run on direct current (DC). This power can also be converted to alternating current (AC) using an inverter.

3.3.2    Features of monocrystalline solar panels

Monocrystalline solar cells are among the three types of materials that exhibit photovoltaic properties.

The other two are polycrystalline solar cells and amorphous or thin film solar panels. Monocrystalline solar panels have features considered better than the other two types of panels. They are as follows:

These cells in the panel have a pyramid pattern which offers a larger surface area to collect more energy from the sun’s rays.

The top surface is diffused with phosphorous which helps to create an orientation that is electrically negative as compared to the bottom which has a positive electrical orientation, which in turn helps to create the electric field.

To reduce reflection and thereby increase absorption, the cells are coated with silicon nitride.

The produced electricity is collected through metal conductors printed onto the cells.

Because of the above features, the main advantage of monocrystalline solar cells is the higher efficiency of conversion of solar energy into electric energy than its two other counterparts.

These panels have longevity up to 30 years. It’s exhibit greater heat resistance.

(https://economictimes.indiatimes.com/,(May 02, 2019).

3.3.3    Tilt angle: Tilt angle is the setting of the panels one needs to have to get the maximum radiance. Ideally the tilt angle is the latitude of the geographic location. It is suggested to have an adjustable panel frames as the sun hours keep changing with respect to the tilt in raining and dry season. Hence for any area a specific tilt angle is calculated to get the maximum radiance throughout the year for a fixed panel. Also, it is advised to have the panels facing the south to get the maximum afternoon sun. A couple of devices are used in the process of finding the tilt angle and the radiance that will fall upon panel at that tilt angle are inclinometer and pyranometer, respectively. An inclinometer is kept on the panel and the degrees are read to find the latitude of the area as it is perpendicular to the Sun’s radiations when it is at its highest point in the sky. Pyranometer measures the solar irradiance that will fall at a given tilt angle. It measures solar irradiance in Watts per meter Sq. (W/m^2).

It is quite important to consider the tilt angle of our solar panels because it is going to determine the amount of sun ray falling on the solar panels during the day, proper tilt angle helps collect the maximum sunray (energy) during the day.

The optimum tilt angle is calculated by adding 15 degrees to our latitude during cloudy season and subtracting 15 degrees from your latitude during sunny season. Our latitude is 9.042290°, the optimum tilt angle for our solar panels during cloudy season will be9.042290 + 15 = 24°. The sunny season optimum tilt angle on the other hand will be 9.042290 – 15 = -5.96°.

 

Fig. 3.3: Pyranometer

Fig. 3.3.1: Pyrheliometer

Fig 3.3.2          Internal arrangement of pyranometer and pyrheliometer

3.4       Energy Calculations: The consensus is to add wattage of the equipment that are going to be powered using the PV system. Alternatively, for this task we can use baseload calculators that are available on the internet. But we have used our normal calculator to calculate the baseload of our project, every device has fixed power consumption that can be found on its name plate details. This data is retrieved from all the devices that are going to be used. Other data entered is number of each appliance that are going to be used and number of hours the appliance is supposed to remain ON, for this project, it is going to power the loads for 14 hours. Another point one must pay attention to is the system voltage. It is required that the system level chosen before we further probe into designing. Subsequent equipment designing would be based on the system voltage level. For this project, we will make use of 24volt system.

 

3.5       Panel Sizing: Once the total load to be energized using the PV system is calculated we must find out what area of solar panels would be required to generate that much amount of power. It is an inherent property of any panel to have internal losses. This factor should be kept in mind. As in the energy calculation we have already found the total watt-hours, for finding the wattage of panels that would be required we need to divide the total watt-hours with peak sun hours. Another useful tool that can be used is PV WATTS that helps use to calculate panel sizing just by putting the parameters such as energy consumption, tilt angle, and Sun hour.

To calculate the number of solar panels needed for this two bedrooms flat solar installation, here are the calculations:

Total value of load to be powered = 1,813 watts

Total lighting hours needed per day, 6 hours during day time and 6 hours at night = 12 hours

Total number panel capacity needed = 1,819 × 12 = 21,828watt hours

Considering the worst weather at raining season, we’ll have 8 hours of sunshine each day.

Therefore, 21,828 watthour ÷ 12 hours = 1819watt solar panel, since this may not be available, we will make use of 8 pieces of 250 watts/12v solar panels in parallel arrangement.

3.6       Battery Sizing: PV battery system assesses various strategies from a financial perspective. The valuable existence of the battery is limited to 5,000 cycles or in the planned living time of 20 years. The maintenance of photovoltaic and rechargeable annual activities and expenditure systems is set at 1.5% per the speculative cost. Assume that the cost system for the battery and PV is comparable to their size. Following is a formula that will enable to calculate what size of battery they should have. Since we are using 12v battery, the total capacity of battery required to serve the load in all condition is:

21828WH ÷ 12v =1819A, 1819A/60min=30.32A for an hour, 30.32×12 hours=363.8 approximately 400AH since this capacity is not available in the market, we will use 2 pieces of 200 AH battery for this design.

3.7       Inverter: Inverter deals with following main tasks of energy:

a.       Convert DC from PV module to AC

b.      Ensure that the cycle of alternating current cycles is 50 cycles

c.        Reduce voltage variations

d.      Ensure that the condition of the AC waveform is suitable for the application most system-connected inverters can be introduced externally, and most of the off-grid inverters are not weather-resistant. There are basically two types of grid intelligent Inverters: Those designed for batteries and those designed for systems without battery-connected inverter systems and give excellent void-quality strength. For matrix associations, the inverter should have a "useful-interactive" typeface, which is printed specifically for the publication name

Grid-connected systems measure the power of extracting PV clusters rather than a bunch of prerequisite buildings. It asserts that what each power supply needs are what the matrix-related PV system can give naturally is drawn from the net. Invertors used for solar PV systems are usually based upon the total wattage of the solar panels, as the invertor will be continuously converting the power generated.

The second consideration one must investigate, is the voltage level of the system. For example, if the system is designed to generate 2000 Watts at a voltage level of 12 V then the invertor selected should be rated 12V, 2000 Watts. In this project, we make use of 2500VA/12v inverter.

3.8       Charge Controller: The charge controller, sometimes referred to as a photovoltaic controller or charger, is only necessary for the system which involves a battery. The basic function of charge controller is to monitor charging and discharging of the battery. It prevents the battery from being completely charged or discharged. This is important because over charging can lead to destruction of the battery and under charging decreases the battery life. Another important reason to use a charge controller is to prevent a reverse current flowing from battery to the system. There are two types of controllers that are widely available in the market;

a. Pulse width Modulation (PWM),

b. Maximum Power Point Tracking (MPPT)

3.8.1    Pulse width modulation: A pulse width modulation charge controller is set match the input power of the battery irrespective of the power generated by the panels. There is an inherent loss in power observed in this type of charger.

3.8.2    Maximum Power Point Tracking (MPPT): This type of charger helps to get the optimum charging power for any given point of time and offers better efficiency than PWM. Though the MPPT charge controllers enable you to have better efficiencies and provides more power than compared to PWM for similar condition, the main cause of not opting for MPPT is price of it. MPPT charge controllers are more expensive than PWM controllers. Keeping this parameter in mind, this project will be using a MPPT charge controller for realizing the concept. To select the size of charge controller one must know the voltage level of the system and the maximum operating current. It is a usual practice to oversize the controller for safety reasons.

 

3.8.3    Calculating the size of solar charge controller needed:

To do this, we need the below parameters:

·         Power rating of solar panel

·         Voltage rating of solar panel

Power rating of solar panel is 250 watt × 8 pieces of solar panel = 2000 watt

Therefore 2000 watt ÷ 12 volt = 166.6 Amps approximately 167 Amps/12v/24v/48v solar charge controller.

3.9       Site Assessment:

Here are the site specifications;

External dimension: length-20.2meter, Breadth-14.7 meters

Fig 3.9             Load estimate

 

Loads

 

Unit power rating(watts)

 

Quantity

 

Cumulative Power

 

Lamps

 

5

 

20 pieces

 

100 watts

 

Ceiling fan

 

60

 

2 sets

 

120 watts

 

A/c

 

 

746

 

1 set

 

746(1 hp) watt

 

Washing machine

 

150

 

1

 

150 watts

Pressing iron

 

300

 

1

 

300 watts

Water heater

 

150

 

1

 

150 watts

Freezer

 

120

 

1

 

120 watts

Tv set

 

35 watts

 

3

 

103 watts

Electric blender

 

30

 

1

 

30 watts

Total

 

 

1819 watts

 

We have maximum of 20 lamps to be switched on at a time in the building for the purpose of energy saving.

Other specifications will be found in chapter 4 or this report.

        

Fig 3.9.1                                  Standard 2 bedrooms bungalow.

 

 

 

 

 

CHAPTER 4

4.1       Load estimate of the 2 bedrooms flat

For a standard 2 bedroom flat, here are the load expected:

 

Loads

 

Unit power rating(watts)

 

Quantity

 

Cumulative Power

 

Lamps

 

5

 

20 pieces

 

100 watts

 

Ceiling fan

 

60

 

2 sets

 

120 watts

 

A/c

 

 

746

 

1 set

 

746(1 hp) watt

 

Washing machine

 

150

 

1

 

150 watts

Pressing iron

 

300

 

1

 

300 watts

Water heater

 

150

 

1

 

150 watts

Freezer

 

120

 

1

 

120 watts

Tv set

 

35 watts

 

3

 

103 watts

Electric blender

 

30

 

1

 

30 watts

 

 

Total

1819 watts

 

4.2       Estimating the numbers and type of solar panel needed

According to chapter 2, monocrystalline solar panel is the best in the sense that, it can spend longer years, in that case it requires low maintenance, it also has efficiency in radiation reception and conversion.

To calculate the number of solar panels needed for this two bedrooms flat solar installation, here are the calculations:

Total value of load to be powered = 1,813 watts

Total lighting hours needed per day, 6 hours during day time and 6 hours at night = 12 hours

Total number panel capacity needed = 1,819 × 12 = 21,828watt hours

Considering the worst weather at raining season, we’ll have 8 hours of sunshine each day.

Therefore, 21,828 watthour ÷ 12 hours = 1819watt solar panel, since this may not be available, we will make use of 8 pieces of 250 watts/12v solar panels in parallel arrangement.

4.3       Battery

For good quality sake, we’ll make use of either Eastman 200AH/12v or Luminous 200AH/12v battery.

4.3.1    Calculating battery capacity needed

Since we are using 12v battery, the total capacity of battery required to serve the load in all condition is:

21828WH ÷ 12 =1819 A, 1819÷60 min=30.32A for an hour, 30.32×12 hours=363.8 ~ 400 AH since this capacity is not available in the market, we will use 2 pieces of 200 AH battery.

4.4       Evaluating Charger Controller Specifications

  Both MPPT and PWM charge controller is okay for charging, but for current sake were going to be making use of MPPT solar charge controller

 

Fig 4.4 MPPT solar charge controller

4.4.1    Calculating the size of solar charge controller needed:

To do this, we need the below parameters:

·         Power rating of solar panel

·         Voltage rating of solar panel

Power rating of solar panel is 250 watt × 8 pieces of solar panel = 2000 watt.

Therefore 2000 watt ÷ 12 volt = 166.6 ~ 167 Amps /12v/24v/48v solar charge controller.

4.5       Inverter Specifications

Since we already know the total load wattage, then we can conclude on the size of power inverter to use in this project, which is 2500VA or 2000watt.

Input and output voltage = 12v/230v

4.6       Cable or interconnectors

As we know, DC carries much current due to low voltage supply i.e. the lower the voltage, the more the current, also the bigger the current path, the lower it resistance, i.e. the bigger the cable size, the more the current supplied per time, as applicable to this project, the bigger the cable the lesser time it takes to charge battery the same applicable to PV, the more it capacity, the faster it takes to charge the battery.

In this project the minimum cable or interconnector to be used in charging the battery from the PV to solar charge controller and from solar charge controller to battery must not be less than 6mm2 for the sake of enough current supply to the battery.

4.7       Cost analysis of various products and qualities

 

Items

Products or brands

 

Type

 

Size

 

(N)Cost

Battery

Eastman

Tubular

200AH/12v

120,000

 

Luminous

Tubular

200AH/12v

150,000

 

Felicity

Gel

200AH/12v

98,000

Power inverter

Prag

Pure sine wave

3kva/24v

158,000

 

Luminous

Pure sine wave

3kva/24v

209,000

 

Felicity

Pure sine wave

3.2kva/24v

 

 

Famicare

Pure sine wave

3.5kva/24v

120,000

Solar charge controller

 

Prag

 

MPPT

 

200A

 

 

 

Luminous

MPPT

200A

 

 

Felicity

MPPT

200A

 

Solar panels

G power

Monocrystalline

150W

 

 

SS power

Monocrystalline

150W

 

 

 

 

 

4.8       Items recommended, Size and Uniqueness

ITEM

SIZE

BRAND

UNIQUENESS

Battery

200AH/12V

Eastman

- It’s quite cheap compared to lithium battery

- it’s far stronger than gel battery

- it has spin type positive lead which makes it have low resistance and thereby lasts longer, since it won’t get hot easily.

Power Inverter

3KVA/12VDC/230VAC/100ADC

Prag

- It’s always rated lesser than it nominal power rating, which makes not to be overloaded and then it lasts longer.

Solar charge controller

100A/12VDC/24VDC

MPPT

- It doesn’t waste energy

- It is rugged

- It can handle(control) excess current

Solar panels

150watts/12VDC

Monocrystalline

- it can spend longer years, in that case

- it require low maintenance,

- it also has efficiency in radiation reception and conversion.

 

 

4.9       Cost estimate of solar materials

ITEMS

Date:04/04/2021

Unit PRICE IN (N)

Quantity needed

Cumulative price(N)

250W Monocrystalline PV

40,000

8 pieces

320,000

Eastman 200AH battery

120,000

2 pieces

240,000

MPPT Solar charge controller

150,000

1 set

150,000

2500VA power inverter (Prag)

180,000

1 set

180,000

 

 

                  Total=

 

N 890,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                                                            

CHAPTER 5

SUMMARY

This report aimed at Designing and cost analyzing solar powered system for residential building (standard 2 bedrooms flat).

Introduction to this design can be found in chapter 1, literature review in chapter 2, methodology in chapter 3, the design load and cost analysis in chapter 4 and finally; conclusion and recommendations in chapter 5 below.

CONCLUSION

There is a cost associated with electrifying houses in rural areas that increases with distance between the grid and the houses. Such instances where the cost of electrification becomes enormously highly one can always use an off-grid PV system. Both type of systems grid tied and off-grid PV systems have their own advantages and disadvantages. Depending solely on the need one can decide what they would want to go for. The trend that one can observe is that the grid-tied system is mostly found in urban and sub-urban setting where electrification of the area has already been achieved. The off-grid system is more suited to areas where the electrification is yet to be accomplished.

This paper provides the design of on and off grid solar system for a standard 2 bedroom flat.

 

 

 

RECOMMENDATION

It is recommended that the number of the solar panels be divided into two and tilted at both side to avoid stress due to below reason and to save cost;

It is quite important to consider the tilt angle of our solar panels because it is going to determine the amount of sun ray falling on the solar panels during the day, proper tilt angle helps collect the maximum sunray (energy) during the day.

The optimum tilt angle is calculated by adding 15 degrees to our latitude during cloudy season and subtracting 15 degrees from your latitude during sunny season. Our latitude is 9.042290°, the optimum tilt angle for our solar panels during cloudy season will be9.042290 + 15 = 24°. The sunny season optimum tilt angle on the other hand will be 9.042290 – 15 = -5.96°.

We can as well those panels face the south for maximum reception of energy during the day.

 

 

 

 

 

 

 

 

REFERENCES

Adewumi, A.S & O.O. Ogunsote. (2011). Cost-benefit Analysis of Solar Power

usage in Residential Buildings in Akure Nigeria. International Journal of

Building Pathology and Adaptation. Pp.1-6. Retrieved May 28, 2021

from https://scholar.google.com/

Bhatia, S.C.  (2014). Advanced Renewable Energy Systems. (1st ed.). WPI

            Publishing. doi b18242. Pp 28. Retrieved June 5, 2021 from

            https://doi.org/10.1201/b18242.

Mattia, D. R., Paolo, C., Yasser, M., & Vincenzo, B. (2019). Advanced Solar

            Technologies in Buildings. International Journal of Photoenergy. Vol. 2019.

            Pp.1-2.doi:1709375. Retrieved June 5, 2021 from https://doi.org/10.1155/2019/1709375.

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https://samlexamerica.com/support/faqs/faq02.aspx

Pure sine wave inverter image. Retrieved June 6, 2021 from https://cdn.filestackcontent.com/

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Fuel cell image Retrieved June 6, 2021 from https://lh3.googleusercontent.com/

Tubular battery exploded diagram Retrieved June 6, 2021 from https://5.imimg.com/

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https://www.worldweatheronline.com/

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https://economictimes.indiatimes.com/.


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